iPod Mini 1st/2nd Gen Battery and Storage Upgrade
Table of Contents
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Introduction
Refurbishing an iPod Mini 2nd Gen 4GB with a new after-market battery and Red CF card microsd adapter. The Red microsd to CF card adapter is a bit finicky and requires a MBR rebuild during the iPod restore process.
bootsect /nt60 D: /mbr
Replace D: with the drive letter of your iPod.
The microsd card used in this project is a PEF128GEP31MCX5 - Patriot 128GB A1 microsd. The stated performance from data sheets is Read speed up to 100MB/s | write speed up to 80MB/s.
I was only able to get around 80MB/s reads and 20MB/s writes when running f3read & f3write on MacOS. This speed is more than enough to support the USB write/read speeds of an iPod.
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Process
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Top and Bottom Plastic Covers
To remove the top and bottom, heat it to soften the adhesive. To reduce the amount of damage while opening, use a thin razor blade on the long edge and pry up. Once lifted, use a thin plastic pry tool to continue lifting. The plastic tools lowers the chances of damage.
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Bottom Steel Plate
Work on the side without the ribbon as it is fragile. Use a tweezer or any tool that can keep a hold in the hole and push it to release the tab. Do it to the other closest tab. Once one side is released, wiggle out the remain tabs.
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Disconnect Click Wheel
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Sliding iPod Assembly Out of Case
Remove two philips screws and slide the whole iPod assembly out.
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Disconnect Battery
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Removing HDD
Peel back the black adhesive enough to access the ribbon cable. Use a flathead screwdriver to disconnect the connector.
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Prepping Storage and Battery
Tape down the microsd card into the CF Card adapter and apply double-sided adhesive to the back.
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Restoring
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Securing Red microsd to CF Adapter and Battery on iPod Board
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Reassembled